Summary: A common problem is when both turn signals and hazard lights go out at same time, on a VW New Beetle. The next question – Where is the flasher located? Many cars have separate flashers, one for the turn signals and one for the hazard lights. A good reason for separate flashers is that both are unlikely to fail at the same time and a driver in an emergency situation would be able to turn on some flashing lights to alert other drivers. VW, was unable to grasp this idea so they designed a dual purpose flasher relay – when it fails, the turn signals and hazards will NOT work. The turn signal and hazard flasher relay is integrated into the hazard flasher switch. When the relay fails it will cause both the turn signals and the hazard lights to stop working. The unit is replaced as an assembly, see the picture below.
VW New Beetle rear quarter window regulator kits are available.
In this how to auto blog, we mention the auto tools needed to complete rear quarter window regulator repair on the VW New Beetle. Fair warning though, this job may be too involved for the average DIY (Do It Yourself-er). Labor time in the Mitchell labor guide calls for 2.4 hours each side ( the first time it will probably take longer) for changing the rear quarter window assembly, no extra combination time is listed for installing the repair kit. Getting this job done at the dealer could cost from six to eight hundred dollars, or around two to three hundred for the repair kit installed. Even if you don’t do this job yourself, at least now you know your options. Read the rest…
This YouTube Video Shows a Classic Auto Assembly Line
Automotive assembly lines sure have changed, I didn’t see one robot! They were pretty advanced though considering this was in the 60’s. One of the most automated tools I saw in this car assembly line video was the spot welder for welding the body panels together. The spot welder was kind of similar to the Miller spot welder that we sell.
Metal Stamping. The huge metal stamping press, for creating and shaping the metal body panels is just cool. Assembly line processes have always been a curiosity of mine. I worked on cars for years and have found myself asking, How did they do that? Thanks to video sites like YouTube, it’s easy to have many questions answered.
7,000 Gallons of Paint. I like the fact that these VW cars were submersed completely in paint. I know that when the Ford Mustang was built in the 60’s they were certainly not dipped. My 1967 Convertible Ford Mustang Cowl Repair was needed mainly because the body wasn’t dipped or rust proofed in any way on the backside of the body panel. That was a nightmare auto repair for me, since I’m more of a mechanical repair guy and not a body or paint man.
What’s Old is New Again. Who knows Mexico and maybe Cuba could possibly be using this assembly line footage in their VW manufacturing plants as a new employee training film!
